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Crane electrical box

Home >  Product >  Control Panel >  Crane electrical box

Crane Control Cabinet OEM/ODM: Factory - Direct, High - Quality Solutions


Our factory offers top - notch crane control cabinet OEM/ODM services with factory - direct advantages. We use high - quality materials and advanced manufacturing techniques to ensure reliability and durability. Our cabinets are engineered for precision control, providing smooth and stable operation. They can be customized to meet various application needs, whether in ports, construction sites, or manufacturing plants. With our solutions, you get cost - effective products, fast production cycles, and excellent after - sales support.
Description

Basic Overview

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Definition and Function: The crane control box is an important part of the crane. It is responsible for receiving the operator's instructions and converting these instructions into electrical signals to control the various action mechanisms of the crane (such as lifting, lowering, walking, rotating, etc.).


Composition structure: The control box is mainly composed of a box body, a control panel, internal electrical components (such as contactors, relays, circuit breakers, etc.), wiring terminals, etc. The control panel is usually equipped with various operation buttons, indicator lights, display screens, etc., which are used to display the status of the crane and receive operation instructions.


Advantages And Characteristics

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  • Multiple electrical protection: equipped with overcurrent, overload, short circuit, and undervoltage protection devices. When the crane encounters abnormal current rise, heavy load, short circuit or low voltage during operation, the protective device will cut off the circuit in milliseconds to avoid motor burnout and electrical component damage, ensuring the safety of the crane and personnel.


  • Advanced control algorithm: using advanced vector control algorithm or direct torque control algorithm, it can accurately control the speed, torque and position of the crane motor.


  • Multi mode operation: supports multiple operation modes, such as manual operation, semi-automatic operation, and fully automatic operation. In manual operation mode, operators can flexibly control various movements of the crane according to actual needs.


  • Rapid response capability: The processor of the control cabinet has high-speed data processing capability, which can quickly respond to instructions from operators and signals feedback from sensors.


  • Emergency braking control: Equipped with an independent emergency braking control circuit, in case of sudden emergency situations, the operator only needs to press the emergency braking button, and the control cabinet can quickly control the crane to stop running, ensuring the safety of on-site personnel and equipment.


Product Details

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The heavy machinery control cabinet is specially designed for complex working conditions and is a key equipment for the stable operation of cranes. It has multiple electrical protections, including overcurrent, overload, short circuit, and undervoltage protection devices, which can cut off the circuit in milliseconds when abnormalities occur, ensuring equipment and personal safety. By adopting advanced control algorithms such as vector control or direct torque control, the motor speed, torque, and position are precisely regulated to ensure smooth lifting of goods and reduce mechanical impact. Support manual, semi-automatic, and fully automatic multi-mode operation to adapt to different job requirements. Using high-quality electrical components from well-known brands, combined with efficient heat dissipation and sturdy cabinet design, it is stable and durable. Modular design makes it highly compatible, easy to maintain, and seamlessly compatible with various types of cranes and equipment, comprehensively improving the efficiency and reliability of crane operations


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Using advanced algorithms to precisely regulate the movement of cranes

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Integrate multiple protections such as leakage, overload, and short circuit to cut off abnormal currents

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Using well-known brand electrical components with stable performance

How Does Three Phase Power Work:

Three - phase power works by having three alternating currents with a 120 - degree phase difference. This creates a rotating magnetic field. Motors use this field to turn. In power transmission, it's more efficient as the phases balance each other, reducing losses. The three voltages work together to supply continuous power to drive high - power equipment.


Product Parameter
I. Electrical Parameters

I. Electrical Parameters

Parameter Name Parameter Value
Rated Insulation Voltage (Ui) 660V, 1000V
Rated Working Voltage (Ue) Auxiliary - circuit: AC 220V, 380V; DC 110V, 220V
Rated Frequency (f) 50Hz or 60Hz
Rated Current (In) Horizontal bus - bar: ≤ 6300A;Vertical bus - bar: 1000A, 1600A, 2500A
Rated Short - Circuit Withstand Current (Icw, 1s) 50kA, 65kA, 80kA, 100kA
Rated Peak Withstand Current (Ipk) 105kA, 143kA, 176kA, 220kA
Rated Short - Circuit Breaking Current (Icu) 50kA, 65kA, 80kA, 100kA

II. Mechanical Parameters

Parameter Name Parameter Value
Protection Level IP30, IP40, IP42, IP54, etc. (can be customized according to requirements)
Shell Material Cold - rolled steel plate or stainless steel plate, and the thickness of the plate is generally not less than 1.2mm
Overall Dimensions (Width×Depth×Height, mm) Standard cabinet: 800×800×2200, 1000×800×2200, 1200×800×2200, etc. (can be customized)
Number of Circuits in Drawer Unit 1/4 - unit drawer: up to 22 circuits in a single cabinet
1/2 - unit drawer: up to 11 circuits in a single cabinet
1 - unit drawer: up to 6 circuits in a single cabinet
2 - unit drawer: up to 3 circuits in a single cabinet
3 - unit drawer: up to 2 circuits in a single cabinet
Drawer Interlock It has mechanical and electrical interlocks to prevent misoperation
Drawer Unit The height modulus is 20mm, and the height of the drawer compartment can be divided into 1E, 2E, 3E, 4E, 5E, 6E, 8E, 10E, 12E, 16E, 20E, 24E, etc.
(1E = 20mm, for example, the height of an 8E drawer is 160mm)


If you are seeking a reliable solution for power distribution and control in an oil factory, our Crane control box is undoubtedly your best choice. Contact us immediately to learn more about our products, obtain exclusive customized solutions, and work together to create a stable and efficient future of electricity.


Application area

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    • Mechanical manufacturing industry:Control cabinet can be used to control the operation of equipment such as machine tools and production lines. For example, in automobile manufacturing production lines, PLC control cabinets can accurately control the movement of robotic arms, the processing sequence and time of components, etc., achieving efficient automation production, improving product quality and production efficiency.


    • Power system: Monitor and protect power equipment panel such as generators and transformers. For example, in a substation, real-time monitoring of the operating parameters of power equipment is carried out. When abnormal situations occur, alarm signals are promptly issued and corresponding protective measures are taken to ensure the safety and stability of power supply.


    • Water treatment industry: used for automatic control of pump stations, water treatment equipment, and sewage treatment plants. For example, in urban sewage treatment plants, various links in the sewage treatment process are precisely controlled through PLC control cabinets, including the start and stop of water pumps, control of dosage, etc., to improve sewage treatment efficiency and ensure water quality meets standards.


    • Petrochemical industry: achieve control over petrochemical equipment such as reactors and storage tanks. In refineries, precise control can be exercised over the refining process of oil products, including the adjustment of parameters such as temperature, pressure, and flow rate, to ensure the safety and stability of the production process, and to improve product quality and production efficiency.


    • Food processing industry: Control the operation of food processing equipment such as production lines and packaging equipment. For example, in beverage production lines, PLC control cabinets can control the filling volume and packaging speed of beverages, ensuring consistency in product quality and production efficiency.


    • Intelligent building control system: Control panel used to control the lighting system, air conditioning system, elevator system, etc. inside the building.

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