Solenoid valve box control cabinet low voltage switchboard Enclosure Box Electric Control Panel

Basic Overvie

The intelligent solenoid valve group box is an intelligent fluid control Solution deeply customized for the process requirements of the pharmaceutical industry. It integrates the solenoid valve group box, intelligent control system and control cabinet, and integrates the Internet of Things (IoT), artificial intelligence (AI) and industrial automation technology to achieve precise control, automated management and full-process digital monitoring of fluid media such as liquid medicine, steam and purified water. Through modular design and flexible configuration, the system can seamlessly adapt to various scenarios such as API production, preparation workshops, and public works, helping pharmaceutical companies to improve production efficiency, ensure drug quality and safety, reduce operating costs, and promote pharmaceutical production to intelligent and green upgrades.

Advantages And Characteristics

Full-process customized design
Based on the pharmaceutical process requirements, the diameter, material (such as 316L stainless steel, polytetrafluoroethylene), explosion-proof level and control logic of the solenoid valve group can be flexibly configured to support single valve independent control or multi-valve linkage.
The control cabinet adopts standardized interfaces and modular layout, is compatible with mainstream PLC, DCS systems and SCADA platforms, and can quickly connect to the company's existing production management system (MES) to achieve data interoperability and collaborative control.
Intelligent and digital control
Equipped with high-performance controllers and AI algorithms, it supports remote control, real-time data collection (such as flow, pressure, temperature) and adaptive adjustment to ensure accurate and stable fluid parameters.
Built-in fault diagnosis and early warning functions, analyze valve operation data through machine learning, predict leakage, blockage and other faults in advance, and reduce downtime risks.
Supports multiple communication protocols

Such as Modbus, Profibus, Ethernet/IP, and can be seamlessly integrated with the factory IoT platform to achieve digital management of the production process.
High reliability and compliance
Adopting explosion-proof, anti-corrosion and dust-proof design, the protection level can reach IP65/IP67, which is suitable for high humidity, dusty and corrosive environments in pharmaceutical workshops.
Strictly follow international standards such as GMP and FDA, key components are certified, and the system design meets the requirements of 21 CFR Part 11 electronic records and signatures to ensure data integrity and traceability of operations.
Efficient energy saving and green production
Optimize valve switching frequency and opening through intelligent algorithms to reduce energy loss (such as steam and electricity consumption can be reduced by 15%-20%).
Precisely control fluid flow, reduce material waste, and help companies achieve green production goals.

• Improved production efficiency: Automated control reduces manual intervention, and the single batch production cycle can be shortened by 20%-30%, supporting 7×24 hours of continuous and stable operation.
• Enhanced quality and safety: Precisely control fluid parameters (such as temperature control accuracy ±0.5℃, flow control accuracy ±2%) to avoid quality differences between batches and ensure drug consistency.
• Reduced maintenance costs: Remote monitoring and fault warning functions can reduce 80% of unplanned downtime, and modular design reduces maintenance time to 1/3 of traditional equipment.
• Compliance guarantee: Completely record all operation and operation data, automatically generate audit tracking reports, and meet the compliance review requirements of drug regulatory agencies.Pain points of traditional valve control.Replace manually operated manual valves to eliminate the risk of human error; solve the problems of slow response and low precision of pneumatic/electric valves, and improve real-time and accuracy of control.

What problems can it help customers solve?

Pain points of traditional valve control
Replace manual valves operated by humans to eliminate the risk of human error; solve the problems of slow response and low precision of pneumatic/electric valves, and improve the real-time and accuracy of control.
Difficulties in complex process adaptation
Provide personalized solutions for the control needs of multiple media and multiple parameters in pharmaceutical processes, such as achieving accurate proportioning of multi-channel drug solutions in vaccine production.
Energy and material waste
Through intelligent optimization strategies, energy waste caused by valve leakage, idling or over-adjustment is reduced, and it is expected to save 10%-15% of costs each year.
Digital transformation challenges
Provide data collection and analysis capabilities for enterprises, support transparency of production processes, and help upgrade to Industry 4.0 and smart factories.

Application area:

API production
Reactor material inlet and outlet control: Accurately adjust the flow of reactants, optimize reaction conditions, and improve yield.
Distillation/rectification system: Automatic switching of multi-component fractions is achieved through solenoid valve groups to improve separation efficiency.
Preparation workshop
Liquid preparation system: Control the proportion and delivery of liquid medicine to ensure the uniformity of ingredients; support the automated execution of CIP (online cleaning) and SIP (online sterilization) processes.
Filling machine liquid supply control: Stabilize the flow of liquid medicine, reduce filling errors, and improve the qualified rate of finished products.
Utility system
Purified water distribution: Accurately control the water volume and pressure of each water point to ensure the safety of production water.
Steam/air compression system: adjust steam flow and compressed air pressure to meet equipment operation requirements and reduce energy consumption.
Warehousing and logistics
Tank group management: automatically control the feeding, discharging and liquid level of the liquid tank to avoid the risk of overflow or material shortage.
Pipeline monitoring: real-time monitoring of the fluid status in the pipeline, timely detection of leaks and initiation of emergency shutdown to ensure storage safety.